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California's Zero-Emission Forklift Mandate

California's Zero-Emission Forklift Mandate



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California is implementing new regulations to transition towards a zero-emission fleet of forklifts, building on an industry trend that is already underway. The California Air Resources Board (CARB) recently approved a rule to phase out the use of large spark-ignited (LSI) forklifts, primarily powered by propane. This shift aims to further reduce emissions in an industry that has been moving towards cleaner alternatives for several years.


Understanding the New Forklift Regulations


The new CARB rule targets LSI engines, which utilize a spark to ignite fuel, typically propane in the forklift sector. Propane has long been favored for indoor forklifts due to its cleaner burning properties compared to diesel. The new regulation, similar in intent to California’s Advanced Clean Fleets (ACF) and Advanced Clean Trucks rules, seeks to phase out older, high-emission forklifts in favor of zero-emission vehicles (ZEVs).


According to David Chen, manager of the Advanced Emissions Control Strategies section at CARB, about half of Class 4 forklifts (which operate with internal combustion engines and run on tires) are already zero-emission. The regulation builds on this existing trend.


Starting January 1, 2025, fleet operators in California will no longer be able to acquire LSI forklifts unless they comply with specific phase-out rules for existing models. By 2026, new sales of non-zero-emission Class 4 forklifts will be prohibited, with similar rules for Class 5 forklifts starting in 2029.


Industry Response and Compliance


The regulation has seen mixed reactions from industry stakeholders. While some manufacturers and large-scale operations have welcomed the move, viewing it as a necessary step towards sustainability, others have raised concerns about the economic impact and feasibility.

The International Warehouse Logistics Association (IWLA) expressed concerns about the rule, stating that it imposes logistical and financial burdens on warehouses, especially those with newer internal combustion engine (ICE) fleets. The IWLA argues that the rule's one-size-fits-all approach does not consider the scale or size of businesses and lacks exemptions for smaller fleets.


Despite these concerns, many industry players, including Prologis, a major provider of warehouse services, are already seeing a shift towards ZEV forklifts among their customer base. Todd Lewis, Vice President of Prologis Ventures, noted the growing interest in zero-emission forklifts, driven not just by regulatory mandates but also by the technological advancements in forklift design, including improved safety features and data-centric operations.


Moving Towards a Sustainable Future


California's new forklift regulations are part of a broader strategy to reduce emissions and promote sustainability in the logistics sector. While the transition may pose challenges, it also presents opportunities for innovation and long-term environmental benefits.

The adoption of zero-emission forklifts aligns with global trends towards cleaner, more efficient technologies. As companies continue to adapt to these changes, they can expect to benefit from reduced operational costs, enhanced safety, and compliance with evolving environmental standards.


California's move to mandate zero-emission forklifts reflects a proactive approach to environmental stewardship. As the industry adapts, it is crucial for stakeholders to collaborate and support each other in navigating this transition, ensuring a sustainable and competitive future for logistics and warehousing operations.


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